Basalt Gravel Crushing Plant

Basalt Gravel Crushing Plant

ZENITH is a professional crusher manufacturer.basalt Crusher on the processing of mineral processing programs to promote the use in many places, (basalt Crusher) sales in Africa, South America, Southeast Asia and other countries and regions.

Basalt Gravel Crushing Plant aggregate in construction

Basalt crusher is the mining equipments widely used in basalt resizing and pulverizing industry, usually in basalt aggregate producing process.

Basalt are high hardness and high silica containing materials, which are more difficult to crush or need higher crushing cost during the actual crushing operations. In common parlance, basalt is hard and tough material with high silicon content. Therefore, basalt crushing process should be reasonable to design. Considering breaking the project investment cost, we must take into account the production cost of the production line.

So to provide high quality basalt crusher, ZENITH spent for quite a long time to research and finally developed high quality basalt crusher. According to crushing stages, ZENITH basalt crushers include primary crusher, secondary crusher and tertiary crusher. Usually we only use primary crushers and secondary crushers in the basalt crushing process.

Requirements of stone crushers in basalt crushing process

In the actual crushing works, when we use jaw crusher to process limestone, jaw plates works with low depreciation, usually continuing for more than one year. This is because the hardness of limestone is very low (4 to 5) with a low silicon content which brings crusher very low abrasive wear parts.

There are strict demands on jaw crushing plates during crushing production line with basalt as the raw materials, in which the cost of production is much higher than limestone crushing process. Therefore, we choose crushing plants with the principle of selection of laminate in the crushing technology design. The typical laminating plants usually include two-stage jaw crushers or jaw crusher and cone crusher deployment.

If customers have high requirements on the final stone grain, we can re-configure impact crusher as shaping equipment, thus forming the three sections of the crushing process configuration. Three section crushing items will inevitably lead to higher investment costs, but for long-term operation of the STONE QUARRY, three sections crushing items, reducing cost of production, is very substantial. Here are some of the basic process configurations of basalt. Various configuration methods have their own characteristics, specifically how to design according to customer's actual situation analysis.

Basalt crusher used in crushing process

With more than 20 years’ experience in stone crushing process, we developed more than 10 kinds of basalt crushers for the basalt aggregate industry. ZENITH basalt crusher includes jaw crusher, cone crusher and impact crusher. Also mobile crusher is designed base on those three stationary crushers.

Basalt jaw crusher is usually used as the primary crusher in basalt crushing operation. In the crushing operation with basalt as the crushing materials, jaw plate, crushing bars and impacting pad are parts which are usually the easiest to wear. So we design jaw crusher with the lamination principle.

Basalt cone crusher is usually used in conjunction with jaw crusher as secondary crusher ore tertiary crusher. As basalt is usually very hard, so ZENITH design basalt cone crushers with high strength, processing materials with the resist compression strength below 350Mpa.

Basalt impact crusher is usually used in the three stage crushing process and is used between cone crusher and jaw crusher. Impact Crusher’s greatest attribute is the ability to produce grain quality of stone, with crushing and shaping integer performance. Therefore, the impact crusher is mainly used for crushing stone in construction field and provides high-quality grain in roads, railways, airports, terminals and high-rise buildings.

Basalt Gravel Crushing Plant Design

Comparing with limestone crushing process, basalt crushing process wears and breaks wearing parts much more quickly and so spends much more costs during production. Therefore, we choose lamination crushing plants as basalt crushers.

Typical lamination basalt crushing process uses two stage jaw crushers or jaw crusher and cone crusher together. If customers have special requirements on the shape of final products, we add impact crusher between jaw crusher and cone crusher, forming the three stage basalt crushing process. Although the three stage crushing process is much expensive, it brings a tidy profit in the long-term basalt crushing production line.